+86 15303735673
Jessica@frpzs.com
Technical Data
High-performance Frp/ GRP Hydraulic Profile Pultrusion Machine from factory Zhongsheng. Features 100KN-500KN traction effort, 6-8 heating zones, ideal for massive structural sections.
Applicable:
Fiberglass Tube Fiberglass Rod Fiberglass Flat Strip / Board Fiberglass structural profiles Fiberglass Sheet Pile More Custom Profiles
The Frp/ GRP Hydraulic Profile Pultrusion Machine is a highly specialized type of composite extrusion machinery that is specifically engineered to manufacture heavy-duty FRP and GRP structural profiles. FRP/GRP is an advanced structural composite material fabricated by combining continuous glass fiber reinforcements with a thermosetting resin matrix. The resulting profiles deliver exceptional technical parameters, including high strength-to-weight ratio, lightweight characteristics, and superior chemical corrosion resistance.
Figure 1: Frp/ GRP Hydraulic Profile Pultrusion Machine
An industrial pultrusion machine is an automated manufacturing system that utilizes the continuous pultrusion process to produce continuous, fiber-reinforced composite profiles. The technical workflow involves continuously pulling the fiber reinforcement matrix straight through a precisely heated mold tool die. As the glass filaments pass through the die, the thermosetting polymer matrix gelates and completely impregnates the fibers. The resulting solid composite profile is then cooled, advanced by the traction table, and cut to custom project lengths by an automated cut-off flying saw.
A heavy-duty hydraulic pultrusion machine utilizes centralized hydraulic cylinder pressure to draw the fiber reinforcements through the forming tool die. This clamping gantry mechanism allows for significantly higher continuous production velocities and far more consistent dimensional quality tolerances than standard mechanical or light-duty chain-driven pultrusion equipment.
Figure 2: Precision Hydraulic Pultrusion Equipment Clamping Gantry Details
The following technical data table details the specific operational parameters and material capacity profiles of Zhongsheng's ZSY series heavy-duty hydraulic composite extrusion lines:
| Engineering Parameter | Model: ZSY10 | Model: ZSY20 | Model: ZSY30 | Model: ZSY50 |
|---|---|---|---|---|
| Maximum Traction Effort | 100 kN | 200 kN | 300 kN | 500 kN |
| Maximum Clamping Force | 250 kN | 640 kN | 640 kN | 1000 kN |
| Holding Zone Length | 600 mm | 900 mm | 900 mm | 900 mm |
| Holding Zone Width | 600 mm | 800 mm | 1000 mm | 1000 mm |
| Holding Zone Height | 150 mm | 400 mm | 400 mm | 400 mm |
| Motor Power Drive | 3.7kw × 3 | 7.5kw × 3 | 7.5kw × 3 | 7.5kw × 3 |
| Electrical Heating Zones | 6 zones | 8 zones | 8 zones | 8 zones |
| Temperature Range / Accuracy | 0 - 250 ℃ / ±1 ℃ | 0 - 250 ℃ / ±1 ℃ | 0 - 250 ℃ / ±1 ℃ | 0 - 250 ℃ / ±1 ℃ |
| Mold Heating Power | 18 kw | 24 kw | 24 kw | 24 kw |
| Total Connected Power | 30 kw | 48 kw | 48 kw | 48 kw |
| External Length Specs | 11000 mm | 11300 mm | 11300 mm | 12700 mm |
| Overall Equipment Weight | 4.8 Tons | 8.2 Tons | 9.3 Tons | 9.9 Tons |
Investing in a high-grade frp hydraulic pultrusion machine delivers clear engineering and logistical advantages for global composite supply chains:
While establishing a heavy-duty hydraulic profile pultrusion plant requires a focused initial tooling and capital equipment investment, the long-term ROI is highly lucrative. The automated system minimizes manual labor overhead per shift. To ensure a seamless operation, Zhongsheng provides complete turnkey technical support, including precision CNC mold steel die design, localized workshop layout calibration, and optimized chemical resin bath formulation support.
| Model Selection Vector | ZSY10 (Standard Line) | ZSY30 (Heavy Duty Line) | ZSY50 (Ultra Peak Line) |
|---|---|---|---|
| Peak Traction Effort | 100 kN | 300 kN | 500 kN |
| Max Clamping Power | 250 kN | 640 kN | 1000 kN |
| Maximum Clearance Window | 600mm W × 150mm H | 1000mm W × 400mm H | 1000mm W × 400mm H |
| Best Structural Match | Rods, Small Profiles | Standard Profiles, Grating | Beams, Large Structural |
Answer: Hydraulic systems provide superior, stable traction (up to 500kN) for large profiles, preventing material slippage and ensuring consistent quality, unlike mechanical systems.
Answer: Our 6-8 zone PID control (up to 250°C) ensures precise, uniform curing, preventing internal stress and defects in thick composite parts.
Answer: They produce high-strength beams, columns, gratings, and cable trays for civil engineering, electrical, and marine applications.
Answer: Yes, with up to 1000mm width, it can handle wide or complex profiles, ideal for structural applications.
Answer: We provide full support, including customized tooling and onsite engineering, for a complete turnkey experience.
We are both manufacturer trading and company. We have our own factory and we have better service ofoverseas customers. Welcome to send your inquiry!
We can supply a few pieces FREE samples if we have some in stock, and you only need to pay the freight cost by yourself. Welcome to send your inquiry for FREE samples!
10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container. Welcome to ask for the detailed delivery time according to your order quantity!
Our whole production lines and products have been certificated by IS09001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Basically, the payment terms areT/T,L/C at sight. Western Union, Paypal, Moneygram, Alipay Credit card are acceptableforsample order.
We accept all OEM orders,just contact us and give me your design,we will offer you a reasonable price ASAP.
The quality of the product is very good, all performance tests have passed, and the service attitude of the docking staff is very good
ClydeEngineer, From india
Compared with our local products, the quality of this batch of profiles is quite good, it is worth recommending
DevinCEO, From Germany
The engineer has comprehensive professional knowledge, answered many questions, and put forward many useful suggestions, which made the plan more perfect
AaronCTO, From Mexico
Quote
Email: Jessica@frpzs.com
Phone
Phone+86-15303735673
WhatsApp
+86 15303735673
WeChat
+86-15303735673
