+86 15303735673
Jessica@frpzs.com
Technical Data
High-output Frp Double Station Hydraulic Pultrusion Machine from factory Zhongsheng. Dual-station independent control, 100KN traction effort, ideal for composite profiles within 5kg/m.
Applicable:
Fiberglass Tube Fiberglass Rod Fiberglass Flat Strip / Board Fiberglass structural profiles Fiberglass Sheet Pile More Custom Profiles
The Frp Double Station Hydraulic Pultrusion Machine by Henan Zhongsheng is a high-volume, dual-station system (5kg/m profile capacity) featuring independent PLC control for simultaneous, non-interfering production lines.
Figure 1: Double station mechanical hydraulic pultrusion machine
This unit integrates high-precision traction and clamping, including servo-driven traction, a single gantry double hydraulic cylinder press, and a 1000mm contact zone to eliminate slippage. Features include a suspension control case with a 10-inch screen, automated lubrication, and anti-sway guides for 24/7 reliability.
Below is the comprehensive technical specification and machinery design matrix for the Zhongsheng 100KN double-station composite extrusion line:
| No. | Equipment Component / Engineering Parameter | Factory Compliance Standard Details |
|---|---|---|
| 1 | Main System Components | Setting table, multi-zone oven, attachment alignment frame, tractor unit |
| 2 | Main Machine Dimensions | L 11000mm × W 1460mm × H 2200mm (Excluding creel framework) |
| 3 | Traction Table Working Height | 1030mm (Including integrated flat plate fixture assembly) |
| 4 | Mold Table Configuration | W 500mm × H 200mm × L 430-1030mm (100mm adjustment intervals) |
| 5 | Mold Support Height Adjustment | 100mm vertical structural adjustment buffer |
| 6 | Oven Profile Dimensions | L 1000mm × W 500mm × H 470mm |
| 7 | Oven Product Clearance Range | Maximum profile width 200mm × height 100mm |
| 8 | Setting Table Outline Specs | L 5220mm × W 1460mm × H 2200mm |
| 9 | Attachment Frame Parameters | L 2300mm × W 1460mm × H 950mm |
| 10 | Gantry Max Clearance | 400mm Width × 200mm Height (Including flat fixture) |
| 11 | Effective Gripping Length | 1000mm extended contact zone for slip prevention |
| 12 | Line Velocity Range | 0.1 ~ 1.5 m/min adjustable frequency continuous pulling |
| 13 | Maximum Traction Effort | 100 KN (10 Tons) independent single-station capacity |
| 14 | Direction of Operation | Bi-directional continuous drawing automation |
| 15 | Tractor Framework Parameter | L 5690mm × W 1460mm × H 1850mm |
This high-efficiency 100KN double gantry mechanical hydraulic pultrusion line is the premium engineering solution for manufacturing stock and custom composite profiles, including: Fiberglass Round Tubes & Rectangular Pipes, Solid Fiberglass Rods, Flat Strips / structural Boards, Heavy-Duty Fiberglass Sheet Piles, and various complex customized FRP structural sections.
| Machinery Performance Metric | Zhongsheng 10t Dual-Station Line | Standard Single-Gantry Line | Crawler Track-Type Machine |
|---|---|---|---|
| Plant Footprint Optimization | Excellent (Saves 40% floorspace via unified chassis) | Baseline (Requires double space for 2 lines) | Moderate footprint layout |
| Independent Multi-Tasking | Yes (Run 2 different profile molds simultaneously) | No (Limited to single product profile) | No (Single continuous stream) |
| Peak Traction Capacity | High (100KN per station, total 200KN force) | Standard 50KN - 100KN force | Moderate (Best for thin wall profiles) |
| Thermal Profiling Zones | Advanced 8X2 Independent Warm Regions | Standard 3 to 4 heating stages | Standard multi-stage cartridges |
| Turnkey Production Output | Maximized (Continuous bi-directional drawing) | Standard throughput capacity | Continuous endless pulling |
Answer: Our high-efficiency Frp Double Station Hydraulic Pultrusion Machine integrates two completely isolated processing lines onto a single heavy-duty unified chassis. This architectural design slashes factory floor footprint requirements by up to 40% while doubling plant volumetric output. Because each station operates via localized PLC touchscreens, servo motors, and independent hydraulic pumps, operators can manufacture entirely distinct profiles—such as a fiberglass round tube on station A and a structural flat strip on station B—using completely separate pull speeds, clamping friction tolerances, and heated mold profiles without causing physical line interference.
Answer: Traditional composite extrusion lines experience minor velocity chattering or speed spikes during mechanical recycling phases, which causes stress fractures or internal micro-cracks in the curing profiles. The Zhongsheng frp pultrusion machine resolves this by utilizing an advanced closed-loop servo motor mated with a high-torque mechanical reducer transmission. The master PLC system monitors the continuous pulling speed (0.1~1.5 m/min) in real time and automatically dampens any sudden surge, delivering a perfectly uniform, steady traction vector that uniformizes fiber distribution.
Answer: Pulling heavy profile products with a meter weight up to 5kg requires substantial traction without crushing the delicate composite matrix layers. Our 10t double-station pultrusion line executes clamping via a single gantry double hydraulic cylinder pressing configuration, delivering a massive 1000mm effective gripping contact zone. This extended clamping surface spreads the hydraulic pressure evenly across the cured fiberglass shell, completely preventing profile slippage, eliminating surface marking, and maintaining exact dimensional geometry.
Answer: Thermosetting resins (polyester, vinyl ester, epoxy) require highly accurate temperature profiling to achieve full chemical cross-linking. Our double-station mechanical hydraulic frp pultrusion machine is armed with a massive 50kw heating capacity broken down into an 8X2 independent warm region matrix. Monitored by localized digital temperature instruments, this layout maintains a strict temperature accuracy tolerance of ±1°C, allowing technicians to map precise gelation, exothermal peak, and post-curing zones inside the pultrusion die cavity to prevent core thermal cracking.
Answer: To support heavy continuous production, the main tractor of this line is equipped with an integrated automated rail lubrication device that delivers regular, scheduled lubrication to the master gantry guide rails. Additionally, a specialized anti-sway mechanical guide device is mounted at the front section of the traction table. This guiding system rigidly anchors the structural profiles as they exit the heated mold table (adjustable from 430mm to 1030mm length), eliminating left-to-right swinging and reducing component wear on the flying saw cutter downstream.
We are both manufacturer trading and company. We have our own factory and we have better service ofoverseas customers. Welcome to send your inquiry!
We can supply a few pieces FREE samples if we have some in stock, and you only need to pay the freight cost by yourself. Welcome to send your inquiry for FREE samples!
10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container. Welcome to ask for the detailed delivery time according to your order quantity!
Our whole production lines and products have been certificated by IS09001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Basically, the payment terms areT/T,L/C at sight. Western Union, Paypal, Moneygram, Alipay Credit card are acceptableforsample order.
We accept all OEM orders,just contact us and give me your design,we will offer you a reasonable price ASAP.
The quality of the product is very good, all performance tests have passed, and the service attitude of the docking staff is very good
ClydeEngineer, From india
Compared with our local products, the quality of this batch of profiles is quite good, it is worth recommending
DevinCEO, From Germany
The engineer has comprehensive professional knowledge, answered many questions, and put forward many useful suggestions, which made the plan more perfect
AaronCTO, From Mexico
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Email: Jessica@frpzs.com
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