+86 15303735673
Jessica@frpzs.com
Technical Data
High-performance Crawler Type Fiberglass Profile Pultrusion Machine from direct factory Zhongsheng. Features 4m clamping length, UHMWPE chain guide rail, perfect for thin-wall hollow shapes.
Applicable:
Fiberglass Tube Fiberglass Rod Fiberglass Flat Strip / Board Gfrp rebar Fiberglass Sheet Pile More Custom Profiles
The Crawler Type Fiberglass Profile Pultrusion Machine is a continuous composite extrusion line engineered for the precision manufacturing of fiber-reinforced polymer sections, particularly thin-walled hollow profiles and complex shapes.
This turnkey production system integrates advanced components for efficient, non-stop production.
Below are the detailed engineering parameters for the ZS-L5A and ZS-L10A continuous track-type profile extrusion lines:
| Engineering Parameter | Model: ZS-L5A | Model: ZS-L10A (Heavy Duty) |
|---|---|---|
| Maximum Traction Force | 50 kN | 100 kN |
| Maximum Clamping Force | 70 kN | 150 kN |
| Holding Zone Length | 2500 mm | 3000 mm |
| Traction Motor Power | 3.7 kw | 5.5 kw |
| Total Equipment Weight | 3900 kg | 4200 kg |
The crawler type fiberglass profile pultrusion machine provides an efficient, automated solution for creating high-quality, durable structural profiles.
| Selection Factor | Zhongsheng Crawler Machine | Zhongsheng Hydraulic Machine |
|---|---|---|
| Drive Mechanism | Continuous Polyurethane Tracks | Reciprocating Clamping Gantries |
| Surface Finish | Seamless & Non-marking | Standard Markings |
| Best For | Thin-wall & Hollow Profiles | Thick & Heavy Profiles |
Answer: Thin-walled hollow profiles (like 5G/6G antenna radomes and window line structures) have low structural stiffness during the wet-gelation stage. A standard hydraulic gantry reciprocating machine applies localized high clamping force, which can easily crush or distort hollow geometries. Conversely, our crawler type fiberglass profile pultrusion machine uses continuous, synchronized polyurethane track-type caterpillar belts. This distributes the pressure evenly over an extended 3000mm holding zone, completely eliminating clamp footprint markings, avoiding wall deformation, and ensuring a perfectly seamless aesthetic finish.
Answer: Traditional steel roller chains require heavy continuous wet oil lubrication, which frequently contaminates the fiberglass profile surface and slows down subsequent 机加工/coating stages. Zhongsheng's crawler-type fiberglass pultrusion equipment utilizes premium Ultra-High-Molecular-Weight Polyethylene (UHMWPE) chain guide rails. UHMWPE delivers self-lubricating properties, an exceptionally low dynamic coefficient of friction, and extreme resistance against abrasive glass fibers. This design slashes machine wear, minimizes caterpillar motor overhead, and maintains a clean, pollution-free shop environment.
Answer: Thermosetting resin matrices (such as unsaturated polyester, vinyl ester, or epoxy) require highly specific thermal pathways to cure. The ZS-L10A crawler line is armed with a 24kw electrical heating system divided into 6 completely independent, isolated thermal regions. Monitored by advanced digital PID controllers via a centralized PLC network, this layout achieves a strict temperature accuracy tolerance of ±1°C. This precision heating matrix prevents uncontrolled exothermic peaks, completely eliminating core micro-cracking and internal composite delamination.
Answer: During long-term continuous manufacturing, the exact alignment between the roving guide creels, the resin bath, the heated mold table, and the traction gantry may drift due to thermal expansion or floor vibration. If uncorrected, this axis deviation triggers immense internal friction, warping your structural section profiles. Our continuous crawler type fiberglass profile pultrusion machine solves this by allowing full three-dimensional (X, Y, Z axis) mechanical micro-adjustments of the mold support platform during live production shifts, ensuring flawless product straightness compliance.
Answer: Yes, with a massive 150kN clamping capacity and a 300mm effective track width, the ZS-L10A caterpillar traction framework is highly capable of executing high-speed multi-line parallel drawing. By changing the mold configuration to a multi-cavity precision tool die, the winder tracks can simultaneously pull up to 2 to 4 parallel streams of small fiberglass solid rods, flexible antenna wires, or small round tubes. The broad track surface distributes the clamping vector evenly, ensuring consistent linear feed velocity across all parallel product lines.
We are both manufacturer trading and company. We have our own factory and we have better service ofoverseas customers. Welcome to send your inquiry!
We can supply a few pieces FREE samples if we have some in stock, and you only need to pay the freight cost by yourself. Welcome to send your inquiry for FREE samples!
10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container. Welcome to ask for the detailed delivery time according to your order quantity!
Our whole production lines and products have been certificated by IS09001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Basically, the payment terms areT/T,L/C at sight. Western Union, Paypal, Moneygram, Alipay Credit card are acceptableforsample order.
We accept all OEM orders,just contact us and give me your design,we will offer you a reasonable price ASAP.
The quality of the product is very good, all performance tests have passed, and the service attitude of the docking staff is very good
ClydeEngineer, From india
Compared with our local products, the quality of this batch of profiles is quite good, it is worth recommending
DevinCEO, From Germany
The engineer has comprehensive professional knowledge, answered many questions, and put forward many useful suggestions, which made the plan more perfect
AaronCTO, From Mexico
Quote
Email: Jessica@frpzs.com
Phone
Phone+86-15303735673
WhatsApp
+86 15303735673
WeChat
+86-15303735673
