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Jessica@frpzs.com
Technical Data
Premium 3t To 50t FRP Profiles Pultrusion Machines from factory Zhongsheng. Features 100kN-500kN traction force, branded PLC automation, and 8 heating zones for heavy composite shapes.
Applicable:
Fiberglass Tube Fiberglass Rod Fiberglass Flat Strip / Board Fiberglass structural profiles Fiberglass Sheet Pile More Custom Profiles
The 3t To 50t FRP Profiles Pultrusion Machines (internationally designated as a single-station hydraulic profile pultrusion plant) is a heavy-duty, automated industrial engineering system manufactured by Henan Zhongsheng. This high-yield composite extrusion equipment is designed to continuously draw and solidify a vast catalog of shapes, including fiberglass tubes, structural rods, flat boards, composite sheet piles, and customized industrial profiles. By utilizing robust hydraulic cylinders to pull resin-impregnated glass or carbon fibers through a heated precision mold steel die, this line delivers exceptional dimensional tolerances and dense mechanical cross-linking.
To support non-stop 24/7 commercial manufacturing profiles and ensure absolute process reliability, our single-gantry hydraulic reciprocating machinery integrates elite component technology:
The following detailed specification table presents the 100% certified technical parameters for Zhongsheng's ZSLY10, ZSY20, ZSY30, and ZSY50 single-station structural composite extrusion lines, fully aligned with our latest画册 standards:
| Engineering Specification Parameter | Model: ZSLY10 | Model: ZSY20 | Model: ZSY30 | Model: ZSY50 |
|---|---|---|---|---|
| Mold Table Width Dimension | 500 mm | 900 mm | 1200 mm | 1200 mm |
| Mold Table Length (Adjustment Interval) | 600-1200 mm (100mm) | 600-1200 mm (100mm) | 600-1200 mm (100mm) | 600-1200 mm (100mm) |
| Maximum Traction Force | 100 kN | 200 kN | 300 kN | 500 kN (50 Tons) |
| Traction Velocity Speed Range | 0 — 1.2 m/min | 0 — 1.2 m/min | 0 — 1 m/min | 0 — 0.8 m/min |
| Maximum Clamping Force | 250 kN | 490 kN | 490 kN | 640 kN |
| Clamping Space Window Length | 1000 mm | 900 mm | 900 mm | 900 mm |
| Clamping Space Window Width | 400 mm | 800 mm | 1000 mm | 1000 mm |
| Clamping Space Window Height | 250 mm | 400 mm | 400 mm | 400 mm |
| Drive System Power Capacity | 3.7kW × 2 + 2.9kW × 2 | 7.5kW × 4 | 7.5kW × 4 | 7.5kW × 4 |
| Electrical Heating Zones Matrix | 6 Zones | 8 Zones | 8 Zones | 8 Zones |
| Temperature Control Boundary Range | 0 — 250 ℃ | 0 — 250 ℃ | 0 — 250 ℃ | 0 — 250 ℃ |
| Temperature Control Accuracy | ±1 ℃ | ±1 ℃ | ±1 ℃ | ±1 ℃ |
| Mold Heating Power Consumption | 24 kW | 32 kW | 32 kW | 32 kW |
| Total Connected Equipment Power | 38 kW | 64 kW | 64 kW | 64 kW |
| Overall Enclosure Length Spec | 11000 mm | 11300 mm | 11300 mm | 12700 mm |
| Overall Enclosure Width Spec | 880 mm | 11400 mm | 1340 mm | 1340 mm |
| Overall Enclosure Height Spec | 2200 mm | 2200 mm | 2200 mm | 2200 mm |
| Total Machinery Weight (整机重量) | 4.8 Tons | 9.5 Tons | 10.5 Tons | 12 Tons |
FRP pultruded sections are highly designable and versatile. By modifying your chemical resin matrices (choosing between economical polyester, chemical-grade vinyl ester, high-temperature epoxy, or flame-retardant phenolic) and tuning the fiber volume fractions, technicians can engineer specific physical behaviors to survive extreme environments. Zhongsheng's heavy 3t to 50t pultrusion machinery supports multiple pulling modes—including single-gantry reciprocating, dual-gantry reciprocating, and alternating dual-gantry operations—yielding seamless throughput for high-volume commercial scaling.
Standard Technical Specifications Package Includes: 3D Adjustable Shaping Table, Pulling Force Graphs / Real-time Pulling Curves, Die Temperature Profiles, Servo Hydraulic System, Power Consumption Monitor, and Remote Troubleshooting Support modules.
| Machinery Selection Profile | ZSY50 Ultra Peak Model | ZSY20 Mid-Range Model | ZSLY10 Light Entry Model |
|---|---|---|---|
| Maximum Traction Force Effort | 500 kN (50 Tons) | 200 kN (20 Tons) | 100 kN (10 Tons) |
| Peak Clamping Gantry Power | 1000 kN | 490 kN | 250 kN |
| Clamping Space Window (W×H) | 1000 × 400 mm | 800 × 400 mm | 400 × 250 mm |
| Electrical Heating Profiling Zones | 8 Zones with Current Monitoring | 8 Zones standard modules | 6 Zones standard modules |
| Total Equipment Net Weight | 12 Tons heavy chassis | 9.5 Tons robust gantry | 4.8 Tons compact framework |
Answer: Drawing massive heavy-duty structural sections requires immense pulling capacity without causing system stuttering or line speed chattering. On our high-tonnage 3t to 50t FRP profiles pultrusion machines (such as the ZSY50 model providing 500kN traction force), the pulling and clamping hydraulic loops are independently driven by four separate servo motors. This hydraulic design completely isolates the clamping pressure blocks from the main traction cylinders, allowing operators to execute complex multi-gantry alternating cycles with zero physical interference, reducing equipment wear and stabilizing fiber-resin tension parameters.
Answer: Thicker structural section profiles require precise heat profiling to achieve full cross-linking without material degradation or internal thermal cracks. Our advanced single-station hydraulic pultrusion line splits its 32kW mold heating power into 8 independent thermal zones controlled via high-precision digital PID modules. Crucially, the system integrates a real-time current monitoring framework. If a single heating element experiences a localized electrical failure, the PLC instantly flags the exact zone coordinates, preventing a sudden drop in the 0-250℃ temperature range and securing consistent profile curing quality.
Answer: Operating under a peak 640kN clamping force and continuous 500kN pulling resistance subjects the machinery framework to immense torsional stress. A light, bolt-together chassis will flex, causing mold axis misalignment and profile warping. Zhongsheng's heavy-duty profile pultrusion plant Model ZSY50 is fabricated with an ultra-rigid unified steel chassis yielding a massive overall equipment weight of 12 Tons. This heavy physical mass completely dampens floor vibrations, stabilizes the 3D adjustable shaping table centerline, and guarantees flawless straightness compliance over continuous 24/7 manufacturing shifts.
Answer: Thick-walled composite components generate a high exothermic peak inside the mold table, requiring a slower, controlled feed velocity. On the ZSY50 model, technicians can infinitely adjust the line speed from 0 to 0.8 m/min via precise digital knobs on the suspension control gantry. Concurrently, the massive 1000mm Width × 400mm Height clamping space window allows the gantry to accommodate wide multi-cavity tool dies, ensuring the machine distributes its 1000kN clamping force safely across a 900mm long extended holding zone to prevent outer shell distortion.
Answer: To maximize digital plant intelligence and accelerate factory ROI, every single frp profile machine shipped by Zhongsheng comes standard with a full diagnostic instrumentation package. This includes real-time digital Pulling Force Graphs, electronic Pulling Speed Tracking Curves, precise Die Temperature Profile mapping, an integrated Power Consumption Monitor for energy auditing, and a built-in Remote Troubleshooting module allowing our engineers to provide direct software optimization support across global supply chains.
We are both manufacturer trading and company. We have our own factory and we have better service ofoverseas customers. Welcome to send your inquiry!
We can supply a few pieces FREE samples if we have some in stock, and you only need to pay the freight cost by yourself. Welcome to send your inquiry for FREE samples!
10-15days after receiving the deposit based on the MOQ. Normally, 30-35days to finish the order for a 20ft container. Welcome to ask for the detailed delivery time according to your order quantity!
Our whole production lines and products have been certificated by IS09001:2015, and it's been followed strictly. We also have the professional QC team, and each our package worker will be in charge of the final inspection according to the QC instruction before packing.
Basically, the payment terms areT/T,L/C at sight. Western Union, Paypal, Moneygram, Alipay Credit card are acceptableforsample order.
We accept all OEM orders,just contact us and give me your design,we will offer you a reasonable price ASAP.
The quality of the product is very good, all performance tests have passed, and the service attitude of the docking staff is very good
ClydeEngineer, From india
Compared with our local products, the quality of this batch of profiles is quite good, it is worth recommending
DevinCEO, From Germany
The engineer has comprehensive professional knowledge, answered many questions, and put forward many useful suggestions, which made the plan more perfect
AaronCTO, From Mexico
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Email: Jessica@frpzs.com
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